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Payload Drones · Custom

Custom payload drones

Your sensor, your mechanism, your mission. We integrate custom payloads onto proven heavy-lift and industrial platforms.

Custom payload drones

When off-the-shelf is not enough

Many missions need something no catalogue drone includes as standard: a particular LiDAR unit, a water sampler, a special release mechanism, a winch, a gas sensor, a combined light and speaker package. Custom payload drones start from a proven platform and add exactly what your mission needs.

GAIA 160MP Hexacopter

Payload Drone

GAIA 160MP Hexacopter

Six-rotor industrial hexacopter with 20 kg payload: a versatile mid-weight platform for sensors, cargo and inspection.

  • Max payload20 kg
  • LayoutHexacopter (6 rotors)

What we integrate

Mechanical

  • Mounts and brackets for sensors and equipment
  • Cargo hooks, release mechanisms and throwers
  • Winch systems for lowering loads
  • Cargo boxes and protective housings
  • Landing gear changes for clearance

Electrical

  • Payload power supplied from the aircraft's power system
  • Triggering and control of payloads from the ground station
  • Lighting and loudspeaker modules

Data

  • Sensor data recording and download
  • Live video from payload cameras
  • Time and position synchronisation for survey sensors

Base platforms

  • GAIA 190MP: 1925 mm wheelbase, 55 kg MTOW. Lots of room and lift for complex integrations.
  • GAIA 160MP: 20 kg payload hexacopter. A versatile sensor platform.
  • THEA 190MP and THEA 200MP: heavy lift with coaxial redundancy
  • MX4-10: multi-function modules, OEM/ODM ready

Integration process

  1. Requirements: payload weight, dimensions, power, data, field of view and mission profile
  2. Feasibility: platform choice, centre-of-gravity and balance, power budget, flight-time impact
  3. Design: mounts, wiring and control approach, shared for approval
  4. Build and test: ground tests, then flight tests
  5. Documentation: configuration records and operating notes
  6. Delivery and support

Design considerations

  • Centre of gravity: payloads must sit near the aircraft's centre of gravity, or be balanced
  • Vibration: isolation for sensors and cameras
  • Interference: keep sensitive sensors away from magnetometers and radio antennas
  • Field of view: keep landing gear and propellers out of the sensor's view
  • Flight time: every gram of payload and every watt of payload power reduces endurance

Read industrial payload systems.

Frequently asked questions

Can you integrate a sensor I already own?

Often, yes. Send us its weight, dimensions, mounting and power and data requirements.

How long does a custom integration take?

Simple mounts are quick. Integrations involving power, control and data take longer. We give a timeline after feasibility.

Will custom payloads affect my approvals?

Possibly. Regulators may consider payload changes in your operational authorisation. Keep them informed.

Can custom drones be branded?

Ready to talk numbers?

Tell us what you need: quantity, configuration and destination. We'll reply with a written quotation.

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Before you go

Get the full Averix catalog

Every go kart and payload drone model, configuration options and ordering information, as PDFs.